Smart LPG Cylinder Monitoring System
Every LPG cylinder, tracked from depot to doorstep
Wireless level and safety sensors plus a dispatcher dashboard for a Pakistani LPG operator.
The Problem
The operator managed thousands of cylinders across depots and homes with no visibility into real fill levels or safety events. Refills were guessed at, leaks went unnoticed, and dispatch was reactive.
What We Delivered
- 1
A small, ruggedised sensor module for each cylinder measuring level, pressure and tilt, engineered for years of field use.
- 2
A low-power wireless mesh network with cellular fallback to keep depots and delivery points connected.
- 3
A cloud data pipeline with SMS and mobile-app alerts for low fill, leak risk and out-of-safe-zone events.
- 4
A dispatcher dashboard that plans refills automatically, ranked by urgency and route efficiency.
Key Results
fewer emergency refills after the first quarter of use
from a critical event on any cylinder to a dispatcher alert
sensor uptime across the pilot fleet
“For the first time, our dispatchers work from data instead of guesswork. Refill runs plan themselves.”
— Operations Director, LPG client
